1. PAINPOINT DRIVEN OPENING
Are inconsistent feed rations, manual mixing errors, and unplanned equipment downtime eroding your poultry operation's profitability? For commercial breeders and integrators, suboptimal feed preparation directly impacts flock health, feed conversion ratios (FCR), and your bottom line. Consider these common challenges:
Inconsistent Nutrient Delivery: Manual or poorly calibrated mixing leads to uneven distribution of vitamins, medications, and supplements. This variability can cause health issues within the flock and significant waste of expensive premixes.
High Labor Costs & Human Error: Reliance on manual batching is laborintensive and prone to measurement inaccuracies. These errors compromise feed quality and tie up skilled personnel on repetitive tasks.
CrossContamination Risks: Inadequate cleaning between batches or recipes can lead to residual antibiotics or medications contaminating subsequent mixes, posing serious biosecurity and food safety risks.
Production Bottlenecks: Slow, inefficient mixing cycles cannot keep pace with automated feeding lines, creating delays that disrupt the entire production schedule.
How can you ensure every bird receives a perfectly homogenous, precisely formulated ration while controlling operational costs and maximizing throughput? The solution lies in precisionengineered automation.
2. PRODUCT OVERVIEW
The Advanced Poultry Feed Mixer is a heavyduty, industrialgrade horizontal ribbon mixer engineered for highvolume commercial poultry feed preparation. It is designed for integration into automated feed mill lines or as a standalone batching unit for breeding farms.
Operational Workflow:
1. Precision Loading: Bulk ingredients (meal, grains) and microingredients (premixes) are conveyed or weighed into the mixer hopper via automated systems or controlled manual input.
2. Homogenization Cycle: The internal dualribbon agitator rotates, creating opposing material flows for rapid, uniform blending within a preset cycle time.
3. Liquid Coating Option: During mixing, nozzles uniformly dispense fats, oils, or liquid additives for complete coating of dry particles.
4. Complete Discharge: The fully mixed batch is discharged via a largesection valve directly into transport systems or holding bins with minimal residue.
Application Scope & Limitations:
Scope: Ideal for mixing poultry mash feed, crumble precursors, and supplemented diets. Suitable for feed mills supplying largescale layer, broiler, and breeder operations.
Limitations: Not designed for grinding whole grains or producing pelleted feed. Maximum mix homogeneity is achieved with dry materials of similar particle size; significant size disparities may require preprocessing.
3. CORE FEATURES
4. COMPETITIVE ADVANTAGES
| Performance Metric | Industry Standard (Paddle Mixer) | Our Feed Mixer Solution | Advantage (% Improvement) |
| : | : | : | : |
| Mixing Homogeneity (Coefficient of Variation) | 1015% CV typical target range |
| Batch Cycle Time (for 95% homogeneity) |
| Power Consumption per Ton Mixed |
| Residual Discharge (% of batch left in chamber) |
5. TECHNICAL SPECIFICATIONS
Capacity Range: Available in working capacities from 500 liters to 10 cubic meters.
Power Requirements: Main drive motor from 5.5 kW to 45 kW (depending on model), operating on standard industrial threephase power.
Material Specifications: All contact surfaces constructed from foodgrade stainless steel (SUS304). Ribbon agitator fabricated from hardened carbon steel with optional wearresistant coating.
Physical Dimensions (Model FM2000 Example): Length: 3.2m x Width: 1.8m x Height (to top of motor): 2.4m
Environmental Operating Range: Designed for ambient temperatures from 10°C to +45°C at relative humidity up to 85%. Dusttight electrical enclosures rated IP65 standard.
6. APPLICATION SCENARIOS
Challenge:
A highvolume broiler integrator struggled with inconsistent medication dispersion in starter feeds using aging vertical mixers,
Solution:
Implementation of two synchronized horizontal ribbon Feed Mixers equipped with PLCcontrolled liquid addition,
Results:
Field data shows medication efficacy improved due to consistent dosing,
Challenge:
A breeder farm mixing its own specialized diets faced high labor costs,
Solution:
Installation of a midcapacity Feed Mixer with QDC panels,
Results:
The farm reduced its dedicated mixing labor from two operators to one parttime operator,
7. COMMERCIAL CONSIDERATIONS
Our Feed Mixers are offered in three primary tiers:
1. Standard Series: Core reliability models with basic timer controls,
2. Automation Series: Includes PLC control panel,
3. Integrated Batching Series:
Optional features include variable frequency drives (VFDs),
We support your investment through comprehensive service packages:
Service packages range from basic commissioning,
Financing options are available through our partners,
8.FAQ
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1. Drinking system include the water pipes, water pressure adjuster, drinking nipples, Waterline front-end device, dosing system etc, choose them according to customer's needs.
2. High-quality water drinking pipes, pressure regulating valves and water drinking nipples can effectively prevent the water leakage. Drinking system adopt the closed piping system, which can minimize the water pollution.
3. 360-degree drinking nipples provide adequate drinking water for poultry at all stages.
4. The automatic drinking water system mainly adopts the steel ball drinking nipple. lt uses imported high-grad stainless steel, POM resin, and APS engineering material, which is wearing resistant, and the durability can be used for long time.
1. Automatic feeding machine can be chosen between gantry and ladder feeding machine. Gantry type feeding machine is a relatively economical and practical machine with simple operation, remote control walking character, easy to manage.
2. Mechanical transmission device running smoothly, low noise, long service life.
3. With the use of automatic control, the feeding system can adjust the amount of material.
4. Feeding with arched structure, high carrying capacity, not easily deformed.
5. Saving man power, saving feed, greatly improving the efficiency of Large-scale farming.
6. The walking speed of gantry feeding machine is 9--12 m/min.
1. Manure removing system included scraper type and conveyor belt type, Which can reduce the labor intensity and labor cost, keep the chicken shed dry and clean.
2. A type chicken cage can use scraper type or conveyor belt type.
3. The scraper type is suitable for A type cages, which can clean two or three rows. For the starters, this type is a good choice. lt can not only save some labor cost, but also save some investment in the whole project. The cleaning speed is 6-10 meters per minute.
4. Conveyor belt type is more suitable for large scale farming. The manure removing belt we use is high quality PP material (polypropylene). The walking speed is 2-4 meters per minute.
High Quality Pellets Made by Mobile Pellet Machine
1. It has professional designed angle of the blade. After the dynamic balance test one by one, the blade can operate smoothly.
2. The air volume is consistent in the whole life of the fan. Bearings has advantage of high strength, low noise, durable and so on.
1. The cooling pads uses high-quality wet curtain paper and adopts space cross-linking technology, which has the advantages of high water absorption, high water resistance, anti-toxicity and long service life.
2. The cooling efficiency is over 80%, without surfactant, natural water absorption, fast diffusion speed and long-lasting effect.
3. The product does not contain phenol and other chemical substances that are easy to cause skin allergies. It is non-toxic and harmless to the human body and chicken when installed and used. It is green, safe, energy-saving, environmentally friendly, economical, and easy to install.
4. The frame aluminum alloy has high strength, good corrosion resistance, durability and beautiful appearance.
5. Use a special filter for the cooling pad at the upper water to ensure clean water quality and support efficient water circulation components.
6. Combined with a negative pressure fan, it can effectively lower the indoor temperature.
The window is made of special selected high-quality engineering plastic, with high strength and long service life, together with superior anti-aging and anti-UV performance.
Function: Ventilation of the chicken house, usually used in the winter.
This system can adjust the wind speed and direction, thus the cold air will not reach chicken directly , which can effectively prevent the phenomenon of cold stress in chicken.
Environmental control system equipment is suitable for large-scale and intensive farming. According to customer requirements, we can provide various types of smart poultry equipment.
1. Our poultry management system is a modular system that manages all aspects of the chicken house, such as climate, temperature, humidity, ammonia, feeding, feed weighing, lighting and ventilation systems, and can monitor the situation of the chicken house in real time through a computer and mobile phone.
2. The management computer is the heart of the poultry farm, allowing you to easily monitor the entire poultry farm.
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