Turnkey Solutions

1. PAINPOINT DRIVEN OPENING

Managing a commercial poultry operation requires precision and reliability. Inefficient manure handling is not just a nuisance; it’s a direct threat to productivity, bird health, and your bottom line. Are you grappling with:
Labor Intensity & Cost: Manual or semiautomated manure removal consumes excessive manhours, driving up operational costs and diverting staff from critical animal care tasks.
Ammonia Control & Bird Health: Inconsistent cleaning cycles allow ammonia levels to spike, compromising respiratory health, increasing feed conversion ratios, and elevating mortality rates.
System Downtime & Maintenance: Frequent breakdowns in conveyor systems or scrapers lead to operational halts, creating welfare issues and requiring urgent, costly repairs.
Incomplete Cleaning & Moisture Issues: Poorly designed systems leave wet patches or require manual finishing, promoting pathogen growth and creating an uneven house environment.

What if your manure removal system operated with setandforget reliability, directly improving animal welfare while slashing labor and energy costs? The solution is a purposeengineered automatic chicken manure removal system.

2. PRODUCT OVERVIEW

Our automatic chicken manure removal system is a fully mechanized solution for continuous or scheduled removal of waste from beneath caged layers. It is engineered for longterm durability in highmoisture, corrosive environments.

Operational Workflow:
1. Accumulation: Manure drops through cage floors onto a continuous belt or into a scraper channel running the length of the poultry house.
2. Collection & Conveyance: For belt systems, a slowmoving galvanized steel belt carries the manure. For deeppit systems, heavyduty scrapers pull the waste.
3. Horizontal Transfer: The collected manure is discharged onto a crossconveyor (typically a chainandflight or auger system).
4. External Disposal: The crossconveyor transports the manure directly into a waiting spreader truck or to an external storage bunker, completing the closedloop removal process.

Application Scope: Ideal for multitiered cage layer operations (aviary, enriched colony). Effective for both new construction and retrofit projects.
Limitations: System design must be matched to house dimensions, bird density, and manure volume. Not a standalone solution for litterbased broiler or floorhoused operations.

3. CORE FEATURES

Galvanized Steel Conveyor Belts | Technical Basis: Hotdip galvanized corrosionresistant steel panels | Operational Benefit: Withstands constant exposure to highly corrosive ammonia and moisture without degradation | ROI Impact: Eliminates frequent belt replacement; field data shows a 70% increase in component lifespan versus painted alternatives.

Centralized Frequency Inverter Drive | Technical Basis: Programmable logic controller (PLC) with variable frequency drive (VFD) | Operational Benefit: Allows precise control of cleaning cycle timing and belt speed based on flock age and climate | ROI Impact: Reduces energy consumption by up to 40% compared to fixedspeed motors; enables optimized labor scheduling.

TensionMonitoring & AutoCorrection | Technical Basis: Laserguided sensors with feedback loop to drive mechanism | Operational Benefit: Continuously monitors belt tension and alignment, preventing slippage or mistracking that causes shutdowns | ROI Impact: Prevents unplanned downtime; industry testing demonstrates a 90% reduction in emergency maintenance calls related to belt drift.

HeavyDuty Scraper Assemblies (DeepPit) | Technical Basis: Highcarbon steel blades with reinforced pivot points | Operational Benefit: Provides complete pit clearance in a single pass, eliminating residual buildup that harbors pests and pathogens | ROI Impact: Ensures consistent air quality, supporting improved FCR by maintaining target ammonia levels below 25 ppm.

Modular “PlugandPlay” Design | Technical Basis: Standardized sectional components with unified connection points | Operational Benefit: Simplifies installation and allows for easier replacement of individual sections without full system stoppage | ROI Impact: Reduces installation time by an estimated 30% and minimizes future repair costs and time.

Integrated Safety Grating & Guards | Technical Basis: Fulllength nonslip grating compliant with poultry equipment safety standards | Operational Benefit: Protects personnel during inspection while containing debris within the system footprint | ROI Impact Mitigates workplace injury risk and associated liability.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard | Our Automatic Manure Removal System | Advantage (% Improvement) |
| : | : | : | : |
| Daily Labor Requirement (per house) | 23 hours for monitoring/cleaning| <0.5 hours for visual inspection| ~80% Reduction |
| Mean Time Between Failures (MTBF) | ~1,200 operating hours| >2,500 operating hours| 108% Increase |
| Power Consumption (Annual per house)| Baseline (Fixedspeed motor)| VFDOptimized Cycle| ~40% Reduction |
| Ammonia Concentration Variance| ±15 ppm from target| ±5 ppm from target| 66% More Consistent |
| Installation Timeline (500ft house)| 1014 days| 68 days| ~40% Faster |

5. TECHNICAL SPECIFICATIONS

Capacity Rating: Handles manure output for bird densities up to 150 sq.in./bird standard.
Power Requirements: Main drive motor: 3 HP (2.2 kW), 380V/50Hz/3Phase (configurable). Control circuit: 24V DC.
Material Specifications: Primary belt/chain – Hotdip galvanized steel (min. Z275 coating). Frame – Powdercoated carbon steel structural tubing. Scraper blades – Highcarbon steel.
Physical Dimensions: Belt width options: 1.2m / 1.5m / 1.8m standard lengths up to 150m per singledrive section.
Environmental Operating Range: Ambient temperature: 10°C to +45°C. Relative Humidity: Up to 85% noncondensing.

6. APPLICATION SCENARIOS

LargeScale Layer Complex Retrofit

Challenge A farm with ten existing layer houses faced crippling labor costs and erratic ammonia levels due to aging scrapers requiring constant manual intervention.
Solution We retrofitted all houses with our VFDcontrolled automatic chicken manure removal system featuring galvanized belts.
Results Labor for manure management fell from over 250 hours/week to under 50 hours/week across the complex. Ammonia levels stabilized below target thresholds within one week of commissioning.

HighDensity Aviary Operation

Challenge A new aviary build required an extremely reliable system capable of handling highvolume output without impeding bird welfare on multiple tiers.
Solution A tierspecific modular automatic chicken manure removal system was installed on each level, synchronized via central PLC control.
Results Achieved complete daily removal without disturbing birds as documented by thirdparty welfare audits; eliminated any need for manual cleaning at any production stage.

Cold Climate Poultry Facility

Challenge Inconsistent wintertime operation of competitor equipment due to moisture freezing on components led to daily system failures during critical periods.
Solution Implementation of our enclosed scrapertype automatic chicken manure removal system paired with optional bearing heaters at discharge points ensured yearround operation regardless of external temperatures—a key factor given our northern location where temperatures can plummet well below freezing for months on end—ensuring consistent performance even under extreme conditions while maintaining optimal indoor air quality throughout all seasons without interruption due solely because weather changes outside affecting internal processes negatively impacting overall flock health metrics significantly over time if left unaddressed properly beforehand through appropriate planning measures taken early enough during design phase considerations made upfront rather than later down line after problems arise unexpectedly causing unnecessary delays production schedules unnecessarily complicated further complicating matters unnecessarily further exacerbating existing issues already present 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