1. PAINPOINT DRIVEN OPENING
Managing a modern poultry operation requires precision and reliability. Inefficient manure handling is not just a nuisance; it’s a direct threat to productivity, bird health, and your bottom line. Are you facing these persistent challenges with your current manure removal system?
Labor Intensity & Cost: Manual or semiautomatic scraping demands significant labor hours for a repetitive, unpleasant task, driving up operational costs and diverting staff from highervalue animal care duties.
Ammonia Control & Bird Health: Inconsistent manure removal allows harmful ammonia levels to spike, compromising respiratory health, increasing feed conversion ratios (FCR), and elevating veterinary costs.
System Downtime & Maintenance: Frequent belt breaks, chain jams, or motor failures halt your entire cleaning cycle, creating unsanitary conditions and demanding urgent, costly repairs.
Incomplete Cleaning & Moisture: Poorly designed scrapers leave wet manure residue, promoting pathogen growth, fly infestations, and creating an uneven floor surface that can impact bird foot health.
What if your manure removal system operated with setandforget reliability, maintained optimal house environment automatically, and transformed a cost center into a model of efficiency? The solution lies in a dedicated automatic chicken manure removal belt system.
2. PRODUCT OVERVIEW
Our Automatic Chicken Manure Removal Belt System is an engineered continuouscleaning solution installed beneath tiered cage rows. It is designed for highdensity layer and breeder operations to remove waste efficiently without disrupting flock activity.
Operational Workflow:
1. Continuous Collection: Manure drops from cages directly onto a continuously running, synthetic fabric belt running the length of the house.
2. Horizontal Transport: The slowmoving belt conveys accumulated manure steadily toward the discharge end of the poultry house.
3. Centralized Discharge: At the terminus, a motorized scraper or roller cleanly removes all manure from the belt into a centralized crossconveyor or collection pit.
4. External Processing: The crossconveyor transfers manure directly to a truck or composting facility outside the building.
Application Scope: Ideal for multitiered cage layer/breeder houses (aviary, stacked cages). Best suited for operations with dedicated external manure storage or processing.
Limitations: Requires initial capital investment. System length and layout must be planned during house design or major retrofit. Not typically applied to floorraised broiler operations.
3. CORE FEATURES
4. COMPETITIVE ADVANTAGES
| Performance Metric | Industry Standard (Chain/Drag Systems) | Our Automatic Manure Belt Solution | Advantage (% improvement) |
| : | : | : | : |
| Daily Operational Labor Requirement| 23 hours per house for monitoring/adjustment| <0.5 hours per house for visual check| ~80% reduction in labor time |
| Average Ammonia Reduction (vs. static pit) | 4050% reduction with daily scraping| 7085% reduction with continuous removal| ~40% better environmental control |
| Typical System Downtime Per Year| 5080 hours due to chain breaks/jams| <10 hours for scheduled maintenance| ~85% improvement in uptime |
| Manure Moisture Content at Removal| ~7580% (higher due to sitting)| ~6570% (lower due to rapid removal)| ~13% drier, adding value for composting |
| Energy Consumption per Meter Conveyed| Baseline = 100% (fixedspeed AC motors)| Adjustable VFDcontrolled motors use only required power| 2030% reduction in energy cost |
5. TECHNICAL SPECIFICATIONS
Capacity/Rating: Designed for bird densities up to 12 hens/sq.ft. in cage systems; capable of handling 0.12kg manure/bird/day.
Power Requirements: Main drive motors from 1.5kW 4.0kW per line (depending on length), operating on 380V/50Hz or customized voltage/frequency.
Material Specifications: Belt fabric: Hightensile polyester core with heavyduty PVC/PU coating (1.8mm 2.2mm thick). Framework: Hotdip galvanized steel (min. 80μm coating).
Physical Dimensions: Standard belt widths: 1100mm, 1400mm, 1700mm. Custom lengths up to 150m per single drive section.
Environmental Operating Range: Ambient temperature range: 10°C to +45°C . Relative humidity tolerance: Up to 95%, noncondensing.
6. APPLICATION SCENARIOS
Challenge A major egg producer needed to equip two new 100,000bird houses while minimizing operational labor and meeting strict environmental codes for ammonia emissions.
Solution Installation of a complete automatic chicken manure removal belt system beneath sixtier aviary cages in both houses.
Results Labor for manure management reduced by two fulltime equivalents annually per house. Ammonia levels consistently measured below 15 ppm at bird level without supplemental chemical treatments.
Challenge A breeder farm experienced poor chick quality metrics linked to variable inhouse air quality from an unreliable scraper system causing frequent downtime.
Solution Retrofit of existing pit houses with our automatic belt system during flock depletion period.
Results System uptime reached over 99%. Field data shows a measurable improvement in chick vitality scores attributed to more stable environmental conditions within six months of operation.
7 COMMERCIAL CONSIDERATIONS
Our automatic chicken manure removal systems are offered in three primary tiers:
Essential Tier: Includes core belt system with VFD drive central tensioning basic safety stops Designed for straightforward new construction projects
Performance Tier: Adds antimicrobial coated belts advanced moisture sensors predictive maintenance alerts remote monitoring gateway Ideal for operations prioritizing datadriven management
Enterprise Tier: Fully customized systems including integrated crossconveyors automated exterior loading climatecontrol interfacing Turnkey project management
Optional features include stainless steel components for highsaline environments backup power modules washdown systems
Service packages range from basic warranty extensions(2 years)to comprehensive annual maintenance contracts covering parts labor inspections
Financing options are available including equipment leasing programs tailored CAPEX solutions partnership models
What is the lead time for delivery installation?
Lead times vary based on project scope For standard configurations lead time is typically X weeks Custom designs require XX weeks Detailed schedules are provided upon project engineering review
How does this system integrate with my existing poultry house ventilation climate control?
The automatic chicken manure removal belt system operates independently However its consistent moisture removal significantly stabilizes baseline humidity allowing your ventilation controllers to operate more efficiently We provide interface guidelines for coordination
What is the expected lifespan major maintenance cycle?
The structural framework carries a year design life The conveyor belts have an expected service life of XX years depending on chemical exposure Routine maintenance involves monthly bearing inspections quarterly tension checks annual drive gearbox service
Can this system handle mortality removal?
No This system is engineered specifically for granular solid manure It cannot transport carcasses effectively which would cause jams damage Separate mortality removal systems are recommended
Do you offer training our operational staff?
Yes Comprehensive training is included covering daily operation routine safety checks basic troubleshooting procedures Training occurs during commissioning Documentation provided includes detailed manuals parts lists schematic diagrams
1. Drinking system include the water pipes, water pressure adjuster, drinking nipples, Waterline front-end device, dosing system etc, choose them according to customer's needs.
2. High-quality water drinking pipes, pressure regulating valves and water drinking nipples can effectively prevent the water leakage. Drinking system adopt the closed piping system, which can minimize the water pollution.
3. 360-degree drinking nipples provide adequate drinking water for poultry at all stages.
4. The automatic drinking water system mainly adopts the steel ball drinking nipple. lt uses imported high-grad stainless steel, POM resin, and APS engineering material, which is wearing resistant, and the durability can be used for long time.
1. Automatic feeding machine can be chosen between gantry and ladder feeding machine. Gantry type feeding machine is a relatively economical and practical machine with simple operation, remote control walking character, easy to manage.
2. Mechanical transmission device running smoothly, low noise, long service life.
3. With the use of automatic control, the feeding system can adjust the amount of material.
4. Feeding with arched structure, high carrying capacity, not easily deformed.
5. Saving man power, saving feed, greatly improving the efficiency of Large-scale farming.
6. The walking speed of gantry feeding machine is 9--12 m/min.
1. Manure removing system included scraper type and conveyor belt type, Which can reduce the labor intensity and labor cost, keep the chicken shed dry and clean.
2. A type chicken cage can use scraper type or conveyor belt type.
3. The scraper type is suitable for A type cages, which can clean two or three rows. For the starters, this type is a good choice. lt can not only save some labor cost, but also save some investment in the whole project. The cleaning speed is 6-10 meters per minute.
4. Conveyor belt type is more suitable for large scale farming. The manure removing belt we use is high quality PP material (polypropylene). The walking speed is 2-4 meters per minute.
High Quality Pellets Made by Mobile Pellet Machine
1. It has professional designed angle of the blade. After the dynamic balance test one by one, the blade can operate smoothly.
2. The air volume is consistent in the whole life of the fan. Bearings has advantage of high strength, low noise, durable and so on.
1. The cooling pads uses high-quality wet curtain paper and adopts space cross-linking technology, which has the advantages of high water absorption, high water resistance, anti-toxicity and long service life.
2. The cooling efficiency is over 80%, without surfactant, natural water absorption, fast diffusion speed and long-lasting effect.
3. The product does not contain phenol and other chemical substances that are easy to cause skin allergies. It is non-toxic and harmless to the human body and chicken when installed and used. It is green, safe, energy-saving, environmentally friendly, economical, and easy to install.
4. The frame aluminum alloy has high strength, good corrosion resistance, durability and beautiful appearance.
5. Use a special filter for the cooling pad at the upper water to ensure clean water quality and support efficient water circulation components.
6. Combined with a negative pressure fan, it can effectively lower the indoor temperature.
The window is made of special selected high-quality engineering plastic, with high strength and long service life, together with superior anti-aging and anti-UV performance.
Function: Ventilation of the chicken house, usually used in the winter.
This system can adjust the wind speed and direction, thus the cold air will not reach chicken directly , which can effectively prevent the phenomenon of cold stress in chicken.
Environmental control system equipment is suitable for large-scale and intensive farming. According to customer requirements, we can provide various types of smart poultry equipment.
1. Our poultry management system is a modular system that manages all aspects of the chicken house, such as climate, temperature, humidity, ammonia, feeding, feed weighing, lighting and ventilation systems, and can monitor the situation of the chicken house in real time through a computer and mobile phone.
2. The management computer is the heart of the poultry farm, allowing you to easily monitor the entire poultry farm.
WeChat:+8617838608255